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 BD’s replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will damage the head gaskets and possibly the heads themselves.

 Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert, and, come with a 5-year limited warranty. No performance tuner required and will not activate SED light.

# 1090201     2003-2004 6.0L w/Round Tube (up to 09/22/2003)

 # 1090202     2004-2007 6.0L w/Square Tube (after 09/22/2003)

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 Most OEM coolers are failing due to cracking, which causes the water and exhaust to mix, or, from becoming clogged with exhaust deposits. We have developed a process making the cooler much more reliable and maintenance free.

 The design uses T304 stainless steel tubing to replace the turbulator design used in most OEM coolers. The stainless steel tubing is tig welded to precision laser cut plates that are attached to the cooler housing. This will ensure the cooler will operate under the toughest of environments. This is a must for mass transit vehicles like school buses,ambulances,and wreckers/rollbacks.

HD Part Numbers

1090300           Cummins ISX 2002-2006
 1090301           Cummins ISX 2007-2009
 1090302           Cummins ISX 2010-2012
 BOSEGR340      Volvo 2002-2006 D12D
 BOSEGR900      Mercedes MBE900/MBE904/MBE906